FACTORY ACCEPTANCE TEST (FAT) TABLE OF CONTENTS Sr. No. Contents Protocol approval Objective 2 3 Scope 4 Execution team Verification of major components 5 Verification of process control instruments 6 Verification of safety features 7 Performance test result 8 Discrepancy and Corrective action report 9 11 FAT approval 12 Abbreviations 1. 0 PROTOCOL APPROVAL 1 . 1 Protocol Written by : NAME DESIGNATION SIGNATURE DATE 1. 2 Protocol Approved by : Pre approval of this qualification protocol is the responsibility of the Customer NAME DESIGNATION SIGNATURE DATE . OBJECTIVE The objective of this protocol is to provide an outline for the inspection of Carton Packing Machine Model – CP 120 to verify that: ??? Each subcomponent complies with the engineering design and equipment specifications & manufacturer’s recommendations. other regulatory requirements. 3. 0 SCOPE The scope of this protocol is to outline procedure for factory acceptance testing of Carton Packing Machine Model – CP 120. Verification of the major components. Verification of all process control instruments Verification of safety features. 4.
EXECUTION TEAM : (ACG pampac & customer ) NAME DEPARTMENT SIGNATURE DATE Customer 5. 0 VERIFICATION OF MAJOR COMPONENTS : Instructions for completing the check / review of data sheets 1. In the data sheet, specify the parameter and specification and record the requested information-using pen in the “Observation” column indicates that inspected according to specifications by visual examination, product literature, using a measuring device etc. 2. In acceptance criteria column, Record mies” for acceptance and “No” for non- compliance and “No” replies must be explained.
Put sign & date in the assigned space. Description Specified Observed Dry vacuum pump for Carton pick up Make : Becker Type : W 4. 25 Yes / No Main Gear box with Acceptance criteria met motor Gear Box : Rotomotive ( ROBUS 21 ) Ratio = 10 : 1 Motor make : Rotomotive ( 90L – 4 ) voltage : 380 to 415 v, 3 Ph, 3. 5 A Rating : 1. 5 kW,1400 RPM Air pressure switch Make: Festo Model : PEV-h- SC -OD A. C. Drive for main motor Make: Danfoss Model : VLT Micro Drive Rating: 1. 5 kW,2. o HP A. C. Drive for Conveyor motor Make : Danfoss PLC for machine Make : Mitsubishi
Model : FX – 64M Additional card for guard switches Make ??? . Mitsubishi Model : FX 2N – 16EX Single phase Preventor Make : OMRON Model : K 8 AB Power supply Make : Mean-Well Model : s- 150-24 Air pressure switch Make : Festo Model : PEV- – OD yes / NO Encoder Make : Kubler Type : 8. 5000. 835A. 0360. 0050 HMI Make : Weintek( Easy view ) Model : MT 6070 iH 3EV Geared motor for Tube transfer conveyor Gear Box make : Bonfglioli Type : VF 30 Fl P63 85 Ratio = 7 : 1 yes / NO Motor make : Bonfglioli Rating : 0. 18 kW, 0. 74 A, 1320 rpm Data sheet – 5. 1 Continued….
Part description Part Specification Observed cylinders for – Tube stopper on conveyor Make : Festo Type : DSN-25-50-PPV Visual yes / NO Tube transfer flap Make : Festo Type : DSNU-25-25-P-A Visual yes / NO Pusher diverter Make : Festo Type : DSN-12-25-P Visual yes / NO Empty carton ejection Make : Festo Type : DSN-20-50-P Visual yes / NO Carton top support – 2 Nos. Make : Festo Type : DNC-32-100-PPV Visual yes / NO Carton cut-off Make : Festo Type : DSN-20-10-P Visual yes / NO Sensors & switches for – Acceptance criteria met Pneumatic conveyor – 2 Nos. ch Make : ‘FM Model : 06S 500 & OGE 500 Product check Make : ‘FM Model : OGP 500 Carton present Make : ‘FM Model : OJ 5148 Hand wheel Make : Pepperl & Fuchs Type : NBB4-12GM50-E2 Product pusher loading safety Make : Siemens Type : IP 67, 3SE3-100-1E Carton loading safety Make : Siemens Half product insertion Make : ‘FM Empty carton detection Make : ‘FM Model : KB 5004 Guards safety switches Make : Telemecanique Model : XCJ -110 Reviewed By : ( Customer) Date: 6. 0 VERIFICATION OF PROCESS CONTROL INSTRUMENTS : Instruments Specified Observed Acceptance criteria met
Vacuum gauge for carton Make : Piab Range : O to- 30 “Hg Pressure gauge for Main FRL Make : Festo Range : Oto 16 Bar 7. 0 VERIFICATION OF SAFETY FEATURES: Safety Features / Security Checks – To check and ensure that the safety / security functions (such as program logging, process control, personnel safety systems etc) for protection of the product, process and personnel are working as specified / expected. FUNCTIONAL CHECKS FOR SAFETY & SECURITY OF MACHINE Sr. No.
Description of test Result of test Acceptance criteria met 1 Emergency top on Console Machine will stop immediately Yes / No 2 Emergency stop at discharge end Machine will stop immediately Yes / No 3 Emergency stop at conveyor Machine will stop immediately Yes / N04 Carton Vacuum key off from HMI Machine will stop immediately / will not start in run mode Yes / No 5 Hand Wheel out Machine will not start in run/set mode Yes / N06 No continuous tube ( Product) Machine will stop as per set count Yes / No 7 No continuous Carton Machine will stop as per set count Yes / No 8 Tube ( Product ) not sensed Carton will not be picked up Yes / No 9 Carton not sensed Product usher will get diverted Yes / No 10 Half product insertion into carton Machine will stop immediately Yes / No 11 Product Pusher loading safety Machine will Yes / No 13 Empty carton detection Empty carton will get ejected at discharge end Yes / No 14 Low air pressure (below 3 bar) The Machine will stop immediately / Will not start 15 Machine guards open Machine will stop immediately Yes / No 8. 0 Performance Test Report : Conducted By Approved By Date : 9. 0 DEFICIENCY AND CORRECTIVE ACTION REPORT : 9. 1 Description of deficiency and date observed :