ACE PLANT PANTNAGAR ACE PLANT HEAD (PANTNAGAR) • Mr. P. K. Chobe. • Mechanical Engineering Graduate from IIT Kanpur. • Joined Tata Motors in July 1978 as GET. • Worked in maintenance, production & as Engine Factory Head. • Fond of swimming. PLANTS OF TATA MOTORS LTD. MILESTONES DATA REGARDING THE SITE [pic] MASTER PLAN ORGANIZATION STRUCTURE AND PHILOSOPHY STRUCTURE FOR SUPPLY CHAIN STRUCTURE FOR SUPPLY CHAIN VENDOR PARTNERING [pic] PROJECTED STATE EARNINGS FROM TATA MOTORS [pic] [pic] OVERALL RAMP-UP PLAN TO PLANNED CAPACITY Feb 07 Aug 07 Mar 08 Sep 08
Feb 07 Aug 07 Mar 08 Sep 08 MANPOWER STATUS / PROJECTION FOR 750/DAY NEW IDEAS IMPLEMENTATION FOR LOGISTICS [pic] CORPORATE SOCIAL RESPONSIBILITY [pic] [pic] [pic] LAYOUT OF THE TATA MOTORS PANTNAGAR PLANT TATA MOTORS LTD. Pantnagar has four shops for manufacturing of vehicles. These Shops are oriented in a shape of alphabet ‘E’. VARIOUS SHOPS OF TATA MOTORS PANTNAGAR PLANT TCF 1A TCF SHOP ? ASSEMBLY SHOPSTCF 1B i. e. TCF 1C TRIM CHASSIS FITTING ENGINE SHOP ? ENGINE SHOP GEAR BOX SHOP COMPLETE KNOCK DOWN (CKD) PAINT SHOP TAIKISHA PAINT SHOP BIW 1A BIW SHOP ? WELDING SHOPBIW 1B i. e. BIW 1C BODY IN WHITE SHOP ———————– Objective • To ensure that community members benefit from the industrialization boom in Uttarakhand • To build a private-public partnership to ensure an inclusive growth process So Far • Conducted a Participatory Rural Appraisal for Udaynagar to identify the needs of the villagers • Initiated the process to get a clearance from the government to upgrade ITIs. • Held informal meetings in Udaynagay and Chitranjpur. Arranging a health camp for Primary School children at Udaynagar. Tata Motors has contributed 471 lacs to state exchequer upto Nov 07 Proposed Activities • Upgrade two ITIs. • Initially, start activities at two villages. • The thrust areas for TML interventions would be: Heath, Education and Livelihood • Interventions would be designed and implemented on the basis of needs identified and their prioritization ? Vendor park leverage into streamlining logistics ? Just-in-time deliveries to the plant ?
Milk Runs for vendor park items ? Logistics responsibilities to Service Provider ? Vendor and Service Provider to manage inventories ? Vehicles usage for both in-bound and out-bound logistics • Our local procurement from Uttarakhand will be Approx Rs 2250 Cr. at production level of 225,000 ACE vehicles. • Only raw materials will be procured from outside Uttarakhand, as there are no suppliers exist for these items within the state. Pune Line Shifting 50/day Second Lines Operational 300/day 750/day State revenue from Tata Motors in 20 years ( 2007-2027) – Rs. 3811 Crores • Average revenue per year spread over 20 years – Rs. 191 Crores/yr Paint Shop Operational 250/day Plant Capacity • No. of suppliers in Vendor Park: 60 • No. of items to be supplied from vendor park: 93% • Value of items to be supplied from Vendor park: 92% • Land acquired on – Mar 28, 2006 • Construction work started on – Apr 28, 2006 • Construction work for first phase completed on – Feb 20, 2007 • Equipment installation completed on – Feb 27, 2007 • Consent to perate received on – Aug 06, 2007 • Dispatches started on – Aug 11, 2007 • Land acquired on – Mar 28, 2006 • Construction work started on – Apr 28, 2006 • Construction work for first phase completed on – Feb 20, 2007 • Equipment installation completed on – Feb 27, 2007 • Consent to operate received on – Aug 06, 2007 • Dispatches started on – Aug 11, 2007 • Lean Organization ? Only Final Operations / Final Assembly to be done In-house. ? Contract Based Work for Supply Chain and Sub-Assembly. Outsourcing – 82 % Approximately. Total Manpower at full capacity will be 2837 (514 white collar). • Organization Structure – Flat as per TSMG recommendation. • Performance / Skill Based Growth Opportunities for Operators. • 70 % Man Power from Uttaranchal (Obligatory). • Adequate representation of women and backward classes in work force. • Total area-975 Acres • TML Plant Area-638 Acres • Vendor Park area – 337 Acres • Shop/covered/built-up area-19 % • Roads length ~10 km • Area available for Future Projects–250 Acres